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Lean Manufacturing & Operational Excellence

Consultancy for Lean Transformation, Six Sigma, and operational due diligence across manufacturing and engineering sectors. Coverage includes TPM, ERP/MRP optimization, process re-engineering, and world-class plant setup for sustainable operational gains.

Overview

35+ years of experience spanning industrial and management consulting. A mechanical engineer and management accountant by training, certified as a management consultant, with Lean Manufacturing training from Harvard Business School and a Six Sigma Green Belt with Design of Experiments (DoE) training under a Motorola director. The practice brings together deep shop-floor operational insight and senior-level strategic advisory for manufacturing and engineering organisations seeking sustainable operational gains.

Consultancy Scope

  • Background: Former AVP / Head of Lean Management at Bharat Forge, Senior Manager at Deloitte, and senior roles at Sulzer India, Krupp Industries, and Thermax — bringing a blend of in-plant operational leadership and top-tier consulting experience.
  • Core Expertise: Lean Manufacturing, Six Sigma, TPM (Total Productive Maintenance), Operational Due Diligence, Business Due Diligence, ERP / MRP Systems, Process Optimization, and Cost Management.
  • Strategic Benefits Delivered: Acquisition Integration, Lean Transformation, World-Class Plant Setup, Supplier Evaluation, and Growth Advisory.
  • Industries Served: Pumps, Valves, Gearboxes, Auto Transmissions, Boilers, Compressors, Material Handling, Precision Machining, Forgings, Castings, Plastics, Rubber, and Sheet Metal.

Domain Expert · Prasad Dabke

Key Features

  • Lean Transformation programme design & execution
  • Six Sigma project mentoring & Green Belt training
  • TPM (Total Productive Maintenance) rollout
  • Operational & business due diligence
  • ERP / MRP systems optimization
  • World-class plant setup advisory

Technical Specs

MethodologiesLean / Six Sigma / TPM
CoverageManufacturing / Engineering
SystemsERP / MRP Optimization
ApproachDiagnose -> Transform -> Sustain

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